FOREWORD
Plastics are found in virtually everything we use in our daily lives Our food and hygiene products are packaged in plastic, our cars, the telephone and computer have many plastic components or are coated with them, there are many other applications.
Unfortunately, plastics nowadays also have a negative impact on the environment, entering landfills, beaches, wetlands and oceans, and even the human food chain.
CONSUMERS and LOCAL ENTITIES are increasingly aware of the environmental impact of plastic waste and are demanding sustainable solutions. Most important players in the market, whether large-scale retail (GD) or organized distribution (DO), are reacting to this trend and are looking for partners to jointly develop products for truly circular packaging..
Plastics are found in virtually everything we use in our daily lives Our food and hygiene products are packaged in plastic, our cars, the telephone and computer have many plastic components or are coated with them, there are many other applications.
Unfortunately, plastics nowadays also have a negative impact on the environment, entering landfills, beaches, wetlands and oceans, and even the human food chain.
CONSUMERS and LOCAL ENTITIES are increasingly aware of the environmental impact of plastic waste and are demanding sustainable solutions. Most important players in the market, whether large-scale retail (GD) or organized distribution (DO), are reacting to this trend and are looking for partners to jointly develop products for truly circular packaging..
FIGURES and FACTS
Environment and project go hand in hand. Italy does not have access to fossil or bio-compatible sources, but has an advanced organization for the collection of waste in most of the territory. Therefore, circular polymers are the prevailing way to solve the problem of plastic waste.
Environment and project go hand in hand. Italy does not have access to fossil or bio-compatible sources, but has an advanced organization for the collection of waste in most of the territory. Therefore, circular polymers are the prevailing way to solve the problem of plastic waste.
ECONOMIC TRENDS
As from 2018, these 3 countries have banned plastic waste import. They received 85% of the plastic waste, while only 15% remained in Europe.
As from 2018, these 3 countries have banned plastic waste import. They received 85% of the plastic waste, while only 15% remained in Europe.
CHINA
MALAYSIA
INDONESIA
CHINA
MALAYSIA
INDONESIA
As a result, a WASTE PLASTIC MATERIAL EXCESS has been generated compared to existing recycling facilities, creating an opportunity/resource for advanced recycling technologies such as FADEBE.
Therefore, an excess of PLASTIC WASTE MATERIAL has been generated compared to existing recycling plants, creating an opportunity/resource for advanced recycling technologies such as FADEBE.
In Italy we generate 22,2 million tonnes of packaging every year, but just 31% is recycled (source data: COREPLA)
The European Union has a target of 55% recycling by 2025, 60% by 2030 and 65% by 2035.
The EU in its May 2018 Circular Economy Directive set mandatory targets, including making all plastic packaging up to 65% recyclable by 2035. The EU is considering introducing laws or tools to "force" manufacturers of semi-finished and finished products to use recycled plastics in their products.
Italy has adopted with effect from January 1, 2022 the taxation of non-recycled plastic packaging (Plastic Tax for the amount of € 0.45 per kg), with a tax credit for those who buy second raw material produced by recycling.
The EU directive (January 2018 Circular Economy Directives page 18) also provides for international cooperation programs with growing countries, especially in Asia and Africa, to spread plastic waste recycling and advanced processes that allow circular reuse. FADEBE's business plan calls for the construction of the first pilot plant in Italy, with subsequent internationalization in Europe, as in the rest of the world, in line with European directives to spread plastic recycling processes
In Italy we generate 22,2 million tonnes of packaging every year, but just 31% is recycled (source data: COREPLA)
The European Union has a target of 55% recycling by 2025, 60% by 2030 and 65% by 2035.
The EU in its May 2018 Circular Economy Directive set mandatory targets, including making all plastic packaging up to 65% recyclable by 2035. The EU is considering introducing laws or tools to "force" manufacturers of semi-finished and finished products to use recycled plastics in their products.
Italy has adopted with effect from January 1, 2022 the taxation of non-recycled plastic packaging (Plastic Tax for the amount of € 0.45 per kg), with a tax credit for those who buy second raw material produced by recycling.
The EU directive (January 2018 Circular Economy Directives page 18) also provides for international cooperation programs with growing countries, especially in Asia and Africa, to spread plastic waste recycling and advanced processes that allow circular reuse. FADEBE's business plan calls for the construction of the first pilot plant in Italy, with subsequent internationalization in Europe, as in the rest of the world, in line with European directives to spread plastic recycling processes
BASIC PRINCIPLES OF THE CIRCULAR ECONOMY
CIRCULAR SUPPLY CHAIN
Ability to use in INPUT matter renewable raw materials or from products to produce secondary raw material by use of renewable energies or self-production.
RESET AND RECYCLING
Ability to recover useful resources for production and transformation into MPS and/or production energy from waste or by-products currently destined for landfill or waste-to-energy plants.
LIFE EXTENSION OF THE RAW MATERIAL
Extending the useful life of products
or raw materials by generating secondary materials
that have
characteristics and requirements equivalent
to virgin raw materials.
CIRCULAR SUPPLY CHAIN
Ability to use in INPUT matter renewable raw materials or from products to produce secondary raw material by use of renewable energies or self-production.
RESET AND RECYCLING
Ability to recover useful resources for production and transformation into MPS and/or production energy from waste or by-products currently destined for landfill or waste-to-energy plants.
LIFE EXTENSION OF THE RAW MATERIAL
Extending the useful life of products
or raw materials by generating secondary materials
that have
characteristics and requirements equivalent
to virgin raw materials.
Verticalisation
of the process
production: unique in
Europe for plant
of this size.
THE FADEBE PRODUCTION CYCLE IS
FOUNDED ON THE BASIC PRINCIPLES OF
CIRCULAR ECONOMY AND REALIZES
CLOSING THE CIRCULAR
LOOP OF PLASTIC
OF PLASTIC BY INTRODUCING
3 INNOVATIONS:
Innovation and R&D in the Selection and Extrusion process in order to produce recycled Secondary Raw Materials with repeatable characteristics in quality and quantity as certified by Technical Sheet.
Verticalisation
of the process
production: unique in
Europe for plant
of this size.
THE FADEBE PRODUCTION CYCLE IS
FOUNDED ON THE BASIC PRINCIPLES OF
CIRCULAR ECONOMY AND REALIZES
CLOSING THE CIRCULAR
LOOP OF PLASTIC
OF PLASTIC BY INTRODUCING
3 INNOVATIONS:
Innovation and R&D
in the process of
Sorting, Washing and Extruding
for the making
of recycled MPS with
repeatable features
in quality and quantity,
certified by
Technical Sheet.
REFERENCE MARKET
The reference market for FADEBE products is polyolefins (polyethylene and polypropylene). The MISSION is to regenerate high-quality polyolefins that can be integrated with virgin polyolefins or even replace them.
In Italy and Europe, most polyolefins are touted as recyclable and recycled, actually are recycled in low-end applications. This is because the sorting phase is not very accurate (80-85 % purity) and the recycling phase leads to a degradation of the polymer chain reducing its quality and mechanical properties. Hence, we are manly recycling producing secondary raw materials downgrading the quality and losing raw materials over time, because the life of the plastic does not achieve the targets of the real Circular Economy
NEW GENERATION RECYCLED MATERIALS
ORIGIN OF WASTE AND RECYCLED POLYOLEFIN PRODUCTS
ORIGIN: Post-consumer. FILM: Envelopes, gloves, lm packaging, etc... RIGID: Bottles, caps, toys, gardening items, coat hangers, u cio accessories, u cio and home decoration items and components.
Post-Industrial. FILM: Envelopes or lm.
RIGID: Automotive (bumpers, dashboard parts, levers, etc...), Pipes, fuel tanks, etc..
PROCESS: Injection moulding, moulding equipment for so ature (such as acons and bottles), filming.
MARKET: Automotive. Acone manufacturers, tanche manufacturers, plastic furniture manufacturers, plastic bags, piping, bottle tops, mosquito nets, garden furniture, games, etc...
ORIGIN: no Post-Consumer - All post industrial stretch - Pallet wrapping
PROCESS: Laminating equipment working in cast or bubble.
MARKET: Manufacturers of stretch lm and cutting LDPE material to increase its elasticity.
ORIGIN: Post-consumer. Shoppers, Toys, non-food caps, items. Envelopes, shrink-wrapped lm, bubble wrap, expanded polyethylene (packaging protection), acoustic packaging.
PROCESS: Laminating plants working in casts
or blown -Injection moulding
MARKET: Automotive: Bumpers. Garden furniture articles, home decoration items. Manufacturers of industrial lm, acons.
ORIGIN: Post-consumer. FILM: Transparent bags for shirts or clothing.
Pasta bags. Disposable.
(Non-woven fabric). Fabric, slippers, clothing, home furnishings, various furnishing materials (carpets) RIGID: Bottles, acons, caps, toys, home accessories, chairs, CD cases, books, posters, stationery.
Post-Industrial. Crates, fruit boxes, bins, baskets, shells and frames for electronic goods, Hospital boxes, Automotive (seats, dashboards, rear seats, door bumpers). Plastic from white goods. Air ducts, etc.
PROCESS: Filming, thermoforming, injection moulding, soaking, compression moulding.
MARKET: Automotive (list), plastic labels, pallets, textile products, non-woven fabric, TYVEK, pipe acons, hydraulic fittings, chairs, pots, garden furniture, etc... Articles for offices, telephones, etc.
INNOVATION: PROCESS VERTICALISATION vs. TRADITIONAL PRODUCTION. TRADITIONAL PRODUCTION
PLANT: PROCESSING STAGES DEPARTMENTS
PRESELECTION CYCLE AND REFINING
Sorting
FILM (2D)
Sorting
FILM (2D)
RIGID (3D)
Sorting 2D e 3D
ON Poliolefine
OFF Other
plastics
PRESELECTION REFINEMENT
Production capacity 58,000 tonnes/year Working hours 7.300 h/year [7/24]. Nominal input flow rate = 8 t/h
PRODUCTION
PLANT
Washing Grinding Drying
Sorting Type and Colour
WASHING GRINDING DRYING
Production capacity 54,295 tonnes/year Working hours 7.300 h/year [7/24]. Nominal input flow rate = 7.5 t/h
Extrusion
Storage
and Sale
ADDITIVES EXTRUSION
Production capacity 45.200 tonnes/year Working hours 7.300 h/year [7/24]. Nominal input flow rate = 6.2 t/h
WASHING GRINDING DRYING
FILM O RIGIDO
Fonte:
Post-Consumo
COREPLA
Post-Commerciale
Depuratore acqua
Fisico, Chimico,
Biologico a ciclo chiuso
(Sup. aperta 1.500mq)
MATERIALI LAVORATI:
– Film: LLDPE LDPE
– Rigido: HDPE, PE, PP
– Scarti: ABS, PS, PET, altre plastiche
SILO Buffer Flakes
RIGIDO
(umidità max 1%)
2.5 MT/ora
APPARATI:
– TRITURATORE
– VASCHE lavaggio/sedimentazione
– TORCHIO
– CENTRIFUGHE
– ASCIUGATORE TERMICO
Plastiche non Poliolefine
per CDR o
COGENERAZIONE
FILM
Essicatori
Termici a 2
stadi per Film
LDPE e LLDPE
ESTRUSIONE
RIGID SORTING SYSTEM: HDPE PE PP INNOVATIVE PROCESS STEP
EXTRUSION - STORAGE
CONTACT US
FADEBE SPA
Via A. Marabini 8
40013 Castel Maggiore (Bologna)
P.IVA – C.F. 03834451209
Email: info@fadebe.com
Tel: 051 707280
Opening hours
Lunedì – Venerdì: 9:00 – 13:00 / 14.00 – 18:00
English 
Italian